When preparing a new product, you know you need a cap mould, but sometimes you don't know where to start. There are samples of
containers, but there are no drawings, or there are many cases where the desired opening and closing method is not determined to the correct dimension. If you are new to moulds, it is easy to think that you need to prepare the finished blueprints before you can consult them.
Bucheon Taeyoung Industrial Co., Ltd. informs us through the official website that we can negotiate from the design stage even if there is only a sample product, idea, or purpose of use. Rather than setting everything from the beginning, it is a way to fit the conditions one by one based on the actual container to be used and the purpose of the product. You do not need
■ drawings to start the consultation The first thing you need in the
cap mould consultation is an explanation of how you will use the product over the finished drawings.
Whether a product is frequently opened and closed with one hand, such as a shampoo or cleaner, whether repeated fastening and sealing are important, such as a food container, or whether the appearance and feel of touch, like a cosmetic product, need to be meticulously examined.
If you already have a container in use, it is recommended to prepare a physical sample or the dimensions of the opening of the container. It's also helpful to show any caps you'd like to reference. You can also use simple sketches or photos to convey the color or surface feel you want, or the way you want to open and close.
Taeyoung Industrial Co., Ltd. has CAD and cam based design system and R&D personnel, so we can consult the production direction based on the sample and purpose of use.
The exact mould structure, quotation and schedule will be determined after checking the detailed conditions, but it is not necessary to delay the consultation just because there are no drawings.
Preparation before the ■ interaction speeds up the conversation
If you have an upcoming initial consultation, you may want to take note of the following:
- Products Areas and Contents to be Used
- Container Physical or Container Entrance Diameter and Height
- Rotated or Pressed Open
- Color and Surface Feelings of Desired Caps
- Resin or Material Under Review
- Monthly or Annual Estimated Production
- Areas to Improve on Existing Products
It is okay if all items are not confirmed. It's easy to prioritize interactions by sharing what you know and what you're still undecided about.
In particular, the expected production volume can affect the number of cavities and the way they are produced. This is because the suitable mould composition may vary depending on whether you want to check the product reaction first in small quantities or whether you are aiming for a constant mass production quantity from the beginning.
See the use scene before the shape of the ■ cap
The cap is a small part, but it must work with the thread that engages the container, the outlet where the contents come from, the locking structure and the opening and closing.
From the picture, it is difficult to apply the same structure even with similar caps if the container entrance specifications, application resin, viscosity of the contents and the use environment are different.
So when consulting, it is better to communicate how consumers will actually use it rather than just explaining the pretty appearance.
For example, if you use the product with wet hands in the bathroom, you should check to see if it opens comfortably with even one hand.
Products that may fall during distribution should be checked more carefully for fastening and tightening conditions. Products used by children or the elderly may also have different standards for the force of opening and closing. After the
■ design is confirmed by a test injection The
mold should not be completed on the design screen, but should be followed to ensure that the actual product is stable.
Taeyoung Industrial Co., Ltd. introduces the operation of electric injection equipment from 170 to 330 tons through the injection sector as well as the design and fabrication of molds.
This means that the test injection and mass production range can be consulted together according to the size and mold conditions of the
product. In the
test injection, not only the appearance and dimensions, but also the container fastening state, the opening and closing feeling, the deviation and ejection state of each product are checked.
If necessary modifications are found, we can discuss the direction of adjustment based on the approval criteria.
■ start moulds and small-scale production can also be consulted.
If you have a brand that is difficult to plan a large volume from the start, you may be wondering whether it is possible to start moulds or small-scale production for validation before mass production. The official FAQ of
Taeyoung Industrial Co., Ltd. informs you that you can also consult on the production of starting molds and small-scale mass production.
If you need to check the reaction of a new product or want to verify the combination of container and cap first, it is advisable to communicate the expected quantity and schedule honestly and check the possible scope.
■ Frequently Asked Questions
Q Can I get a quote if I really don't have a drawing
You can start the initial consultation based on samples, product ideas, and usage. However, the final quotation and production schedule are determined after checking the product specifications, materials, cavities and production conditions.
Q Can I have a sample of the container?
The container life helps to discuss the fastening structure and base size of the cap. You can provide a more specific consultation by sharing the desired opening and closing method and the expected production volume.
Q Can I make the mold only
Taeyoung Industrial Co., Ltd. guides the mold design and fabrication, as well as the scope of its own injection production and test injection. When discussing the scope of work you need to do, you can communicate it with them.
If you are looking to make a cap mould in Bucheon, it is better to organize the samples and ideas that are currently ready instead of waiting for the drawings to be finished. By talking with
Taeyoung Industrial Co., Ltd. about the purpose of use of the product, the target quantity and the required schedule, we can turn the vague plan into more concrete production conditions.
Official Resources Referenced ■ by
Taeyoung Industries Homepage
Taeyoung Industries FAQs
https://tycapmold.com/kr/p/faq
# Taeyoung Industrial Company # Bucheon # Bucheon Mold # Bucheon Mold Company # Cap Mold # Cap Mold Manufacturing # Mold Drawing # Mold Estimate # Injection Mold # Mold Design # Test Injection # Small Volume Production # Oh Jung Mold
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